Turn-Key Animal Feed Production Plant 40 t/h and Premix Production Plant 10t/h

ALATYR, RUSSIA

New turn-key feed and premix production plants producing feed at a rate of 40 tonnes/h and premix at 10 tonnes/h, built by completely over-hauling a pre-existing plant in prefab reinforced cement buildings.
• Receiving raw materials from trucks and freight cars at a rate of 100 ton/h equipped with a cleaning line.
• Cereal and meal storage, with a total capacity of 8,800 tons in N°.69 silos, N°.12 of which are for raw material batching.
• Supplement and micro-ingredient storage and batching, consisting of  N°.3 weighing scales of different sizes with a 0.5 ton mixing station located above of the main mixer.
• N°.7 liquid storage tanks with an overall capacity of 133 m³ equipped with N°.1 batching scale and conveyor lines to the main mixer and oiling station.
• Grinding line with N°.2 hammer mills equipped with sieves that can be quickly changed with machine running, installed power of 160 Kw each, inverter-driven electric motors.
• Mixing line with horizontal paddle mixer with a effective capacity of 7 m³.
• N°.1 pelleting line operating at 20 ton/h with product sanitization, crumbler mill with remote roll adjustment, low temperature pellet coating station before ensiling. Space projected for future installation of two additional lines.
• Finished products storage, capacity 3100 Ton, in N°.30 silos with 1 semi-automatic bagging line and N°.3 lines for bulk outloading, N°.2 of which are for trucks on a weighing bridge  and N°.1 for freight cars.

• Pre-mix and supplement production plant with a 10 ton/h capacity, installed in a building adjacent to the feed production plant.
• Heating plant for the production of steam and hot water at an overall rate of 3,260,000 Kcal/h.
• Fully automatic management and supervision of the plant via PC-PLC using leading  technology, batch traceability, tele-assistance for remote control.